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Preform Injection Mould

Molding system plays an important role in food & beverage packaging industry Pudong plastic adopts latest engineering innovation, metalworking technologies, and mold making know-how to design, manufacture and test PET preform molds. Pudong plastic PET preform mold assures the customer to produce high-quality PET preforms at high productivity, but with most economical investment, shortest start-up time and lowest maintenance cost. With Pudong plastic PET preform mold, medium and small size company can produce PET preforms by themselves and also satisfy the fresh brood s production requirement in PET field. We are enjoying a good reputation on manufacturing close tolerance molds manufactured to rigid customer specifications.

View a Preform Production Line in Action:
High Quality Stream (DSL,Cable,T1,T3,...)
Low Quality Stream (Modem,ISDN,...)
Download (right-click and save as)

 

Mold Quality
Excellent mold steel,STAVAX S136(ASSAB/Sweden) steel or equivalent.
Chrome-free.
Hard mold cavity/core, HRC48-50 as per international standard.
Long service life, over 2.5 million shots.
Inter-changeable mold components.
Balanced multi-Layer hot runner.
PET Preform Quality
Gate-free preform with superior gate quality.
Low I.V. (intrinsic viscosity loss) loss.
Low preform eccentricity, no more than 0.1mm.
Excellent perpendicularity.
Low weight variation between cavities, less than +/-0.2g.
Low Acetaldehyde AA level.
Low preform temperature at exit to avoid preform scratches.




Professional PET Preform Design
>> Make Imagination into Reality Based on the years experience and integration with most advanced mold technology on the world, Pudong plastic can design preform with both standard and non-standard neck/shape/volume for water bottle, CSD bottle and oil bottle with perfect bottle blowing performance as per customers bottle requirement.
Long Service Life
>> Over 2.5 Million Shots
Pudong plastic PET Preform Injection Mold enjoys a service life over 2.5 million shots, based on scores years design/manufacture experience, mold making know-how, adoption of CNC machining center, high-precision EDM shaping machine and high precision Jig Boring machine.
Steel Material and Machining Tools -- Precision
High quality steel like special Anti-rust Mold Steel and Alloy Steel is used to build molds different parts. High original hardness and nice machining performance is above steels mutual features.
Heat Treatment for Mold Building -- Strong
Pudong plastic does twin heating treatment for molds inner parts to enhance their strength and prolong their using life. After Treatment, the mold cores surface hardness can reach HRC 58~60 degree. After heat treatment, hard chrome plating will be adopted on Pudong plastic Preform Injection Molds inner part. On normal condition, Pudong plastic Preform Injection Mold can go on 2.5 millions times of injecting production cycle at least.





Gate-Free Preform
>> Labor-Saving
Valve-Gate Sealing System -- Gate-free Preform
Pudong plastic Preform Injection Mold adopts Pneumatic Valve-Gate Sealing System to produce gate-free PET preform, which can save much labor and material cost, also reduce the molds wear & tear extent for customer.
Hot Runner System
Pudong plastic Preform Injection Mold adopts specially designed Pin-Valve type Hot Runner System to achieve ideal and prompt heating effect for preform production. Moreover, such hot runner system reduces molds each parts wear & tear and maintenance cost, and also saves 10~15%s electricity.
Heating System -- Quick Response but Energy-saving
Pudong plastic Preform Injection Mold adopts double Heating system to ensure perfect heating effect and reliable quality control. The Heater Unit is used to heat the hot runner plate with long service life and powerful heating capacity. The Heating Ring System is used to ensure the mold nozzles constant heating temperature.
Hydraulic Ejecting System -- Quiet, Long Service Life
Pudong plastic Preform Injection Mold adopts hydraulic ejecting mode to replace the mechanical type Hook Doffing System for smooth preform doffing process. The preform-doffing success ratio has achieved firm insurance and the whole preform ejecting process will become much quieter.





Cooling System
>> Short Cycle Time & Perfect Preform Quality
In each inner mold part, there is well-designed cooling system with perfect cooling effect and abundant strength.

Low Preform Eccentricity
>> Leave Preform Eccentricity Away
Self-lock System
Long bi-awls (double-taper) fixed orientation advanced techniques has been adopted on Pudong plastic Preform Injection Mold to reduce the preform eccentricity problem caused by outside reasons.

Patent Designed Rectifying System for Preforms Eccentricity -- Double Insurance on Preform Eccentricity
Patent Designed Rectifying Device has been equipped on Pudong plastic Preform Injection Mold to remove preform eccentricity possibly occurs during preform production. After rectified, the preform walls eccentricity can be adjusted below 0.05mm again.

After-Sale Service
>> Have a good sleep
Before delivery, each mold will bear strict test. Detailed parameters will be recorded with their own sole serial number. And full set of enough spare part will be equipped with mold to ensure molds normal working. Moreover, during molds using period, Pudong plastic ensures abundant normal spare part supply for any requirement. Pudong plastic helps you solve all the problems happened during production.




    Technical Specification

    Mold Cavity Layout & Dimension

Cavity Number 1 2 4 8 12 16 24 32
Cavity Layout (Col*Row) 1*1 1*2 2*2 2*4 2*6 2*8 4*6 4*8
Mold Height (mm) 200 350 350 500 640 790 740 860
Mold Width (mm) 200 200 270 300 350 380 600 670

Mold Thickness (mm)

19g,90mm long 295 305 315 325 360 370 590 590
25g,100mm long 305 315 325 335 370 380 600 600
28g,110mm long 335 345 355 365 405 415 635 635
38g,135mm long 380 390 400 410 450 460 680 680
42g,145mm long 400 410 420 430 470 480 700 700


    Production Analysis: 24g Preform for 500ml Water Bottle with PCO Neck

Cavity Number 4 8 12 16 24
Material Type PET resin with viscosity around 0.78~0.80
Cycle Time (sec.) 15 18 20 22 24
Output (pcs/hour) 960 1600 2160 2650 3600
Shift Time Standard 8 hours
Output (pcs/shift) 7680 12800 17280 21200 28800
Material Supply (kgs/shift) 190 310 420 510 700


Production Analysis: 32g Preform for 1000ml Water Bottle with PCO Neck

Cavity Number 4 8 12 16 24
Material Type PET resin with viscosity around 0.78~0.80
Cycle Time (sec.) 16 20 22 24 28
Output (pcs/hour) 900 1440 1960 2400 3085
Shift Time standard 8 hours
Output (pcs/shift) 7200 11520 15680 19200 26480
Material Supply (kgs/shift) 230 370 510 620 800


Production Analysis: 42g Preform for 1500ml Water Bottle with PCO Neck

Cavity Number 4 8 12 16 24
Material Type PET resin with viscosity around 0.78~0.80
Cycle Time (sec.) 18 22 25 28 30
Output (pcs/hour) 800 1310 1728 2060 2880
Shift Time standard 8 hours
Output (pcs/shift) 6400 10480 13824 16480 23040
Material Supply (kgs/shift) 270 450 590 700 980

For further information:
Please contact us.